Surfboard Repair Garage

surfboard-repair



Welcome to Big Ding - Repair Surfboards Like a Pro!

Here you will find useful tips for your surfboard repair and you will find our instructions for standard Dings, as well as Big Ding video tutorials. We also have the right repair kits for your project.

First of all, all Big Ding  Surfboard Repair Products are produced with the highest quality standards and social responsibility in Germany and Europe. Our sets are suitable for all types of surfboards and, in addition to wave, kite and SUP boards, are most often used for windsurfing boards.


Things to know about surfboard repairs

  1. What damage does your surfboard have?
  2. Repair it yourself or repair workshop?
  3. Epoxy or Polyester?
  4. Big Ding Surfboard Repair Instruction
  5. Video Tutorial
  6. All Big Ding Surfboard Repair Kits
  7. Vorteile von Big Ding

    1. What damage does your surfboard have?

    There are different types of surfboard damages that can occur. Here are some common examples:

    Dents: Dents are indented spots on the surface of the surfboard. They can be caused by falls, collisions with other objects or the weight of the surfer. Dents can weaken the board's structure and affect performance.

    Cracks: Cracks can occur when the surfboard is subjected to heavy pressure or impact. They can penetrate the surface layer of the board or deeper into the material. Cracks should be repaired to prevent further water ingress and deterioration of the damage.

    Fin box damage: The fin box is the bracket for the fins on the underside of the surfboard. The fin box can be damaged by impacts or heavy loads. This can lead to the fins no longer holding properly or breaking out of the board.

    Delamination: Delamination occurs when the layers of surfboard material separate from each other. This can be caused by water infiltration, heat or damage. Delamination can affect the structural integrity of the board and should be repaired.

    Nose/Tail Damage: The tip (nose) and tail (tail) of the surfboard are often prone to damage as they are subject to the greatest impact. Damage can appear in the form of dents, cracks or chips and should be repaired to maintain board performance and durability.

    Rail Ding: A rail ding occurs when the edge (rail) of the surfboard is damaged. This can be caused by hitting other boards, rocks or hard objects. Rail dings can result in cracks, dents, or chipped edges and should be repaired to maintain board performance and prevent water ingress.

    Board Finishing: Scratches and abrasions can result from friction with sand, rocks, or other hard surfaces. They can affect the aesthetic appearance of the board, but usually don't have much of an impact on performance.

    2. Repair yourself or give it to a professional ding repair garage?

    If your surfboard is damaged, you can consider repairing it yourself. Self-repairs can be a rewarding experience that puts you in control of the repair process and improves your crafting skills. You can learn how to repair dents, mend cracks, or remove scratches with a variety of resources and guides online. Self-repair can save you time and money by not relying on the services of a repair shop. It's important to be realistic about whether you have the skills and the right tools for the repair at hand. However, in the case of more complex damage or uncertainty, it is always advisable to take the surfboard to a professional repair shop to ensure repairs are carried out properly and over the long term.

    3. Epoxy or Polyester?

    Epoxy or polyester repair kit? Which surf repair kit should you use with which surfboard? The key is the core material. Polyurethane (PU), expanded polystyrene (EPS) or extruded polystyrene (IX-PS, XPS) are usually used here. While polyester surfboards with PU foam core can be repaired with polyester or epoxy resin, epoxy surfboards with polystyrene core can only be repaired with epoxy resin. So to be on the safe side, you should use epoxy resin if the construction is unknown.

     

    BEST SELLING EPOXY & POLYESTER REPAIR KITS

    Big Ding Surfboard Repair Kit - EPOXY PRO

    Polyester Repair Set for typical Dings (120ml)

    € 31,95

    Includes 19% VAT plus shipping

    buy online

    Big Ding Surfboard Repair Kit - POLYESTER PRO

    Polyester Repair Set for typical Dings (120ml)

    € 30,95

    Includes 19% VAT plus shipping

    buy online

    4. Surfboard Repair Instructions

    Folgende Step-by-Step Anleitung zeigt Dir wie Du eine Standard Schramme in Deinem Surfboard-Rail mit einem unserer Epoxy oder Polyester Repair Sets Basic, Pro, oder X-Pro sauber reparieren kannst.

    Mixture_A - EPOXY

    Mix the Hardener and the Resin in ratio 1:2 using the Measurement-lines of the mixing cup.

    Mixture_A - POLYESTER

    For 1 fl oz / 30ml resin add ca. 10 drops hardener and stir well. When it `s colder than 20°C add some more Drops.

    Mixture_B - Microballons

    Use mixture_A and add microballons until the mix is viscous.

    Dry

    Dry the board and allow any absorbed water to evaporate.

    Clean

    Cut away any loose bits of fiber glass. If the fiber glass is cracked but in place, do not remove it. Sand 3cm around the ding using the rough sanding paper.

    Mask & Fill

    Fix a piece of foil with mini stickers to create a sidewall and fill it slowly with your prepared mixture_B.

    Dry & Sand

    Let it dry. Remove the tape and try to rebuilt the old shape by sanding with rough paper.

    Glass

    Cut a piece of glass and fix it with tape 2cm around the ding. Spread mixture_A using a piece of carton and squeeze a little. Use 2 layers of glass.

    Top Coat

    Dry untill it`s sticky and remove the tape. Spread mixture_A 1cm overlapping the glass structure.

    Sand

    Let it dry well. Sand the ding using the range of sanding paper. To optimize the result, spread mixture_A again and sand well.

    Finishing

    Finish with fine wet sanding paper. BIG DING !

    Surfboard Repair Kits

    Buy online

    5. Video Tutorial: Nose Ding

    In this video, Tao shows how you can easily and professionally repair a broken nose by yourself.

    7. All Big Ding Surfboard Repair Sets

    You can find the right repair products for your surfboard in our online shop: buy online here!

    Big Ding Surfboard Repair Set - EPOXY BASIC

    Epoxy Repair-Kit for smaller dings (90ml)

    € 23,95

    Inclusive 19% VAT plus shipping.

    buy online

    Big Ding Surfboard Repair Kit - EPOXY PRO

    Epoxy Repair-Kit for typical dings (120ml)

    € 31,95

    Inclusive 19% VAT plus shipping.

    Buy online

    Big Ding Surfboard Repair Kit - EPOXY X-PRO

    Epoxy Repair-Kit for larger dings (150ml)

    € 39,95

    Inclusive 19% VAT plus shipping.

    buy online

    Big Ding Surfboard Repair Kit - POLYESTER BASIC

    Epoxy Repair-Kit for smaller dings (80ml)

    € 22,95

    Inclusive 19% VAT plus shipping.

    Buy online

    Big Ding Surfboard Repair Kit - POLYESTER PRO

    Epoxy Repair-Kit for smaller dings (120ml)

    € 30,95

    Inclusive 19% VAT plus shipping.

    Buy online

    Big Ding Surfboard Repair Kit - POLYESTER X-PRO

    Epoxy Repair-Kit for smaller dings (250ml)

    € 39,95

    Inclusive 19% VAT plus shipping.

    Buy online

    Big Ding Surfboard Repair Kit - SUNCURE EPOXY FIBERSTRONG

    UV-aktive Epoxy Repair Set for smaller dings without mixing. (60ml)

    € 18,95

    Inclusive 19% VAT plus shipping.

    Buy online

    Big Ding Surfboard Repair Kit - SUNCURE POLYESTER FIBERSTRONG

    UV-aktive Polyester Repair Set for smaller dings without mixing. (60ml)

    € 18,95

    Inclusive 19% VAT plus shipping.

    Buy Online

    Big Ding Surfboard Repair Kit - SUNCURE POLYESTER MICROFILL

    UV-aktive Polyester Repair Kit with microballons as filler for small dings without mixing. (60ml)

    € 18,95

    Inclusive 19% VAT plus shipping.

    Bu online

    7. Benefits of Big Ding Repair Kits

    All Included

    Contains everything you need to repair your board professionally.

    Quality Ingredients

    Best surf industry components: Polyester Silmar 249a, epoxy Surf Clear System, Hexcel fiberglass.

    Eco Friendly

    Recycled cardboard boxes, no blister plastic. Resin pouch-bags with ca. 70% less Co2 footprint compared
    to plastic bottles.

    Made in Germany & Europe

    Produced in Germany & Europe ensuring faire working conditions and smaller transport Co2 footprint.